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更新時間:2023-03-12 16:11:33瀏覽次數:574

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產品簡介

DA07是我公司新研發的一款對向雙主軸數控排刀機床。其結構形式為各種刀具排列并夾持在機床中部的固定刀架上,兩個主軸(主軸、副軸)平行對置排列并可獨立按程序沿X軸、Z軸移動,由此就完成了主、副軸加工及主、副軸夾持工件的自動交換,同時機床集成了振動料盤送料裝置、上下料氣缸、零件傳送裝置,可實現無人化自動加工。該機床解決工件在一次裝夾下的二序加工問題,具有刀具布置和調整方便、換刀迅速省時、定位精度高、生......

詳細介紹

"title":"整機結構合理","content":"

IMG_9037.JPG

整機結構為刀具排列并夾持在機床中部的固定刀架上,兩個主軸(主軸、副軸)平行對置排列并可獨立移動,由此完成換刀、加工進給及主、副軸夾持工件的自動交換,同時機床配置自動上下料,實現無人化自動加工,保證的加工精度和加工效率。

The whole machine structure is arranged by the cutter and clamped on the fixed tool holder in the middle of the machine tool. The two main shafts (the main shaft and the counter shaft) are arranged in parallel and can be moved independently, thereby completing the tool change, the machining feed and the main and auxiliary shafts. Automatic exchange of clamping workpieces, and automatic loading and unloading of machine tools to achieve unmanned automatic machining, ensuring extremely high machining accuracy and machining efficiency.

"},{"title":"高精度主軸","content":"

2.2高精度主軸.jpg

主、副軸為內置主軸電機驅動,并配置油熱交換器冷卻,旋轉精度高,振動小;

The main and auxiliary shafts are driven by a built-in spindle motor, and are equipped with an oil heat exchanger for cooling, with high rotation precision and low vibration;

"},{"title":"刀具布置合理和調整方便","content":"

IMG_9037.JPG

刀標準化程度高,通用度好;

The degree of standardization of the knife is high and the generality is good;

"},{"title":"多樣的自動夾具","content":"

IMG_9045.JPG

3.jpg

主軸采用S型彈簧夾頭+杠桿夾緊式結構、副軸采用氣動卡盤+氣動回轉接頭式結構,夾緊力強勁、精準,夾持范圍大、更換方便,夾持快速穩定。

The spindle adopts S-type spring chuck + lever clamping structure, the secondary shaft adopts pneumatic chuck + pneumatic rotary joint structure, the clamping force is strong and precise, the clamping range is large, the replacement is convenient, and the clamping is fast and stable.

"},{"title":"強大的系統控制","content":"

19.jpg

FANUC操作系統:

1. 高速高精度剛性攻絲。

2. 復合加工循環,能簡化車床編程。

3. 圓柱插補功能,能夠按照圓柱表面的展開圖進行編程。

4. 直接尺寸編程,能簡化部件加工程序的編程。

5. 記憶型螺距誤差補償,可對絲杠螺距誤差等機械系統中的誤差進行補償,補償數據以參數的形式存儲在CNC的存儲器中。

6. CNC內裝PMC編程功能,對機床和外部設備進行程序控制。

7. 隨機存儲模塊,可在CNC上直接改變PMC程序和宏執行器程序。

8. CS軸功能可實現1°一分度,實現曲面等復合加工要求。


FANUC operating system:

1. High speed and high precision rigid tapping.

2. Composite machining cycle that simplifies lathe programming.

3. Cylindrical interpolation function, which can be programmed according to the developed view of the cylindrical surface.

4. Direct size programming simplifies the programming of part program.

5. Memory pitch error compensation can compensate the error in mechanical system such as screw pitch error. The compensation data is stored in the memory of CNC in the form of parameters.

6. The CNC has built-in PMC programming function to control the machine and external equipment.

7. Random memory module, which can directly change the PMC program and macro executor program on the CNC.

8. The CS axis function can realize 1° indexing and realize the composite processing requirements such as curved surface.

"},{"title":"振動料盤","content":"

IMG_9035.JPG


4.jpg

動料盤實現零件輸送,由氣缸聯動實現上料,由卸料氣缸實現下料,由零件傳送裝置實現出料,自動化程度高;

The moving disc realizes the parts conveying, the loading is realized by the cylinder linkage, the discharging is realized by the discharging cylinder, and the discharging is realized by the parts conveying device, and the automation degree is high;

"},{"title":"自動化手持盒","content":"

IMG_9036.JPG

自動化操作站采用8.4寸彩色液晶觸摸屏,具有易于使用、可靠性高的特點;

The automated operation station uses an 8.4-inch color LCD touch screen, which is easy to use and highly reliable.

"},{"title":"零件傳送裝置","content":"

IMG_9026.JPG

零件傳送裝置。

Parts conveyor.

"

DA07技術參數

DA07 Technical Specifications

(1)機械本體標準規格MACHINE SPECIFICATIONS

項目Item

參數Parameter

主軸/副軸加工能力Spindle/Sub-spindle Machining capability

加持外徑Maximum clamping diameter

Ф20mm

卡盤尺寸Chuck size

3英寸3 inches

電機功率Motor Power

1/1.2kW

主軸/副軸Spindle/Sub-spindle

主軸形式Spindle form

內置主軸電機驅動Built-in spindle motor drive

通徑Diameter

Ф7mm

轉速Maximum speed

6000r/min(卡盤Chuck/9000r/min(夾頭Elastic chuck)

冷卻方式Cooling mode

油熱交換機Oil exchange

CsCs AXIS

標配Standard

快進速度Rapidly travel

X1/X2X1/X2-axis

移動速度Maximum Traveling speed

15m/min

行程travel

200mm /195mm

功率Power

0.75KW

Z1/Z2Z1/Z2-axis

移動速度Maximum Traveling speed

15m/min

行程travel

165mm/140mm

功率Power

0.75KW

電氣總容量Required electric power

15KVA

油箱Oil tank

140L

主軸中心高度Height from floor to spindle center

1030mm(地腳38mm1030mm(Foundation bolt :38mm)

機床尺寸Floor space

2050mm×1750mm×2330mm

機床重量Mass of machine

1200kg

(2)CNC裝置標準規格CNC UNIT SPECIFCATIONS

項目Item

參數Parameter

控制系統Control unit

FANUC 0i TD雙通道FANUC 0i TD dual channel

控制軸數Controlled axis

同時控制4Simultaneously controllable 4axis

輸入方式Input system

MDI鍵入、/增量編程MDI keyboard inputcombined use of absolute/incremental programming

程序記憶容量Part program storage length

512KB

插補機能

直線插補、圓弧插補、極坐標插補、圓柱插補Linear interpolationpyramidal interpolationCircular interpolationthreading interpolation

最小設定單位Minimum Setting

0.0001mm

最小移動單位Minimum Travel Setting

X X axis

0.0005mm

Z Z axis

0.001mm

CsCs axis

0.001°

刀具位置補償Cutting tool position compensation

形狀補償Shape compensation

±99999.9999mm

磨損補償Wear compensation

± 9.9999mm

刀具補償設定Tool offset

64 64 groups

手動移動倍率Manual travel rate

0.2/0.1/0.01/0.001mm

輔助機能Auxiliary functions

M2S4T4

工進倍率Feed rate override

0150

快進倍率Rapid traverse override

F02550100

數據通信接口Data communication interface

CF卡接口,以太網接口,USB接口CF card interface, Ethernet interface, USB interface

顯示語言Display language

中文(15種可選)Chinese (15 optional)

(3)其它規格OTHER SPECIFICATIONS

單一固定循環循環功能(G90,G92G94Canned cycles

動態圖形顯示功能(特配)Dynamic graph display function

可編程數據輸入Programmable data input

登陸程序個數(400個)Number of logged program

第二輔助功能(B代碼)Custom macro B

用戶專用宏程序BUse specific macro program B

復合型固定循環功能(G70-G76Multiple repetitive cycles

零件坐標系(G52-G59)Coordinate system for part (G52-G69)

恒表面切削速度控制Constant surface speed control

順序編碼校對停止Stop of sequential encoding checking

圖紙尺寸直接輸入Direct Drawing dimension programming

英制/公制轉換Inch/metric conversion

加工時間,加工數量表示Run hour and parts count display

G代碼體系BG code system B

鉆孔固定循環(G80-G89Canned cycles for drilling

極坐標補償(G112,G113)Polar coordinate interpolation

刀具軌跡功能(圖形顯示)Cutting tool path function(graphic display)

圓柱插補Cylindrical interpolation

變螺距螺紋車削(G34Thread Cutting

刀尖半徑補償Tool nose radius compensation

*由于產品不斷更新,產品規格如有變化,恕不另行通知。Specifications subject to change without notice for improvements and modifications



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